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XE Falcon S-Pack ** so anyway 8 years later- **

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Post by Andrew J Mon 19 Mar 2012, 10:15 pm

Awesome can't wait to see more Shawn.

And I am still definately interested in one if you cast them for sale as I am sure others here are.. A Ute would be on the shopping list too.

Cheers

AJ
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Post by aussie muscle Wed 21 Mar 2012, 1:13 pm

ShawnS wrote:Finally, I have decided to put a Group C racing version on the back burner as I cross checked the decals on Patto's site with pics of the real things and decided that the artwork (mostly incorrect fonts) on Patto's decals isn't as good as it could be. Making a ute version is still high priority.

in past i've mentioned changed to patto that i'd like and he's been happy to accommodate them. Perhaps we need to get a few computer artists together to make up a more accurate decal sheet artwork?

anyone?
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Post by ShawnS Thu 29 Mar 2012, 8:16 pm

Woohoo I'm back into it. Well not quite full on like before but it's all coming back to me slowly. Over the last couple of weeks I've been tweaking a few things here and there, mostly making the interior fit the 2nd version of the body cast.
One new thing that I have done is make the bracing under the bonnet. It's not fully detailed like it's 1:1 counterpart but it's enough to make it look right. Here is how I did it.
First thing to do was to remove the bonnet from the body. I just scribed the panel lines until she popped out.
XE Falcon S-Pack ** so anyway 8 years later- ** - Page 18 P1030925s
Then I made a new bonnet the same way I made it the first time. You can see how thick the resin part is compared to the remade version.
XE Falcon S-Pack ** so anyway 8 years later- ** - Page 18 P1030909j
I cut out a section of evergreen sheet that is slightly smaller than the overall size of the bonnet.
XE Falcon S-Pack ** so anyway 8 years later- ** - Page 18 P1030912h
Then after checking my reference pics I drew the pattern that I needed to cut out.
XE Falcon S-Pack ** so anyway 8 years later- ** - Page 18 P1030913x
Then I cut out the required areas and sanded the edges smooth.
XE Falcon S-Pack ** so anyway 8 years later- ** - Page 18 P1030915e
I glued it to a bit of very thin evergreen sheet and cut out the centres leaving a small flange around the cut outs.
XE Falcon S-Pack ** so anyway 8 years later- ** - Page 18 P1030916v
XE Falcon S-Pack ** so anyway 8 years later- ** - Page 18 P1030917y
I glued that to the bonnet and added extra bracing with very thin evergreen sections.
XE Falcon S-Pack ** so anyway 8 years later- ** - Page 18 P1030920xy
Here is the final result with a few extra details like raised areas on the sides and some lumps in the front corners and after a coat of primer.
XE Falcon S-Pack ** so anyway 8 years later- ** - Page 18 P1030921gh
XE Falcon S-Pack ** so anyway 8 years later- ** - Page 18 P1030924e

That's it for the moment. It's good to get that out of the way as it took me a while to figure out how I would do it as the 1:1 XE Falcon bonnet has a lot of extra lumps and bumps and a shed load of slots cut into the bracing. It had a lot of detail that I just couldn't replicate so I didn't even try. I'm happy with how it is as it won't be a focus puller as once the bonnet is open all eyes will be on the engine.

Thanks guys.
CheersSS
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Post by DeeCee Thu 29 Mar 2012, 9:48 pm

INCREADIBLE!!!!!!!!!!!!!! drooly
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Post by Kane Thu 29 Mar 2012, 11:11 pm

That's a cool way of doing it, nice work.
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Post by doorslammerfan Fri 30 Mar 2012, 3:15 am

wowwee sonofabitch, yeah incredible comes to mind
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Post by mgy125 Fri 30 Mar 2012, 5:31 am

As always you break it down into such simple logical steps and the result is fantastic. greatwork
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Post by allan Fri 30 Mar 2012, 6:55 am

That's AWESOME A+
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Post by Adam Clark Fri 30 Mar 2012, 7:54 am

Wicked job mate!!
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Post by RetrospectKustoms Fri 30 Mar 2012, 8:46 am

wow Shawn, that is unreal!!! Man, that's better than ant kit bonnet bracing I've ever seen. Good to see you back into it!!
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Post by aussie muscle Fri 30 Mar 2012, 10:04 am

i've never seen so much effort put into the underside of any panel.
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Post by Shunter Mon 09 Apr 2012, 9:05 am

Just sensational workmanship, it is a showcase of your building skills.
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Post by ShawnS Mon 09 Apr 2012, 11:33 am

Thanks fellas. Hope you all had a good easter. Just a quick one today. I finally got off my arse and cast the interior tub yesterday. I glued the sides on to the tub and filled any gaps that were present, shot it with some primer and decided it was good to go for casting.
The original part after the final coat of primer.
XE Falcon S-Pack ** so anyway 8 years later- ** - Page 18 P1030930r
Because I needed both the top and the bottom of the tub to be as I made it, I decided on a 2 piece squish mould. Here is the finished mould after a fair bit of fart arseing about.
XE Falcon S-Pack ** so anyway 8 years later- ** - Page 18 P1030938t
The final product.
XE Falcon S-Pack ** so anyway 8 years later- ** - Page 18 P1030936qr

Casting things isn't all beer and skittles. Sometimes you have to sacrifice the original part to get a good casting. The mould I made was pretty low fuss but it was tricky to remove the master and the inherent weakness in the plastic joints meant that when I removed the master, the weak joints cracked and snapped off.
XE Falcon S-Pack ** so anyway 8 years later- ** - Page 18 P1030937d
No real big deal it just means in the future if I have to remould it, I'l have to spend some time fixing it. The resin part came out fairly trouble free though and after some light clean up it was good to use.

That's it for now. Time to start work on the engine bay.

CheersSS
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Post by Paul Mon 09 Apr 2012, 12:24 pm

looksgreat
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Post by allan Mon 09 Apr 2012, 12:47 pm

A+ Magnifico
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Post by bennyg Mon 09 Apr 2012, 8:27 pm

Nice

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Post by RetrospectKustoms Tue 10 Apr 2012, 8:54 am

Once again, Great work Shawn, flawless. bigthumbsup
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Post by aussie muscle Thu 19 Apr 2012, 10:28 am

nice looking mold. (is the key to a good part, right?)
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Post by ShawnS Sun 29 Apr 2012, 7:17 pm

Well it's been a while so I thought I had better give youse an update. Over the last few weeks I have been making bits and pieces for the whole front end. But before I start the engine bay I first need to give the engine a home. That means making the chassis rails, the cross members and the engine and trans mounts.

I had planned to use the original front chassis section but after some dodgy cutting and shutting it didn't look so flash so I decided to make new front chassis rails.
The original Mustang rails weren't all that straight to start with but my extra work on them really stuffed them up.
XE Falcon S-Pack ** so anyway 8 years later- ** - Page 18 P1030955ho
Cut the bastards off and make some new ones from thick evergreen strips.
XE Falcon S-Pack ** so anyway 8 years later- ** - Page 18 P1030959e
XE Falcon S-Pack ** so anyway 8 years later- ** - Page 18 P1030960oz
Once they were sorted I made the trans mount from the same thick strip.
XE Falcon S-Pack ** so anyway 8 years later- ** - Page 18 P1030968p
XE Falcon S-Pack ** so anyway 8 years later- ** - Page 18 P1030970r
All done and detailed with T2M bold heads.
XE Falcon S-Pack ** so anyway 8 years later- ** - Page 18 P1030973u
I made the engine crossmember from many different evergreen sections. I started with some thin stuff cut to shape.
XE Falcon S-Pack ** so anyway 8 years later- ** - Page 18 P1030967i
I forgot to take pics of the rest of the crossmember construction sequence so here it is in place on the chassis. The trans mount is glued into place at his stage too.
XE Falcon S-Pack ** so anyway 8 years later- ** - Page 18 P1030993g
I made the front radiator mount crossmember too. This won't be glued in place until I am happy with where everything else is.
XE Falcon S-Pack ** so anyway 8 years later- ** - Page 18 P1030995b
XE Falcon S-Pack ** so anyway 8 years later- ** - Page 18 P1030994x
To make the engine mounts I started with evergreen angle strip that was cut to shape then I drilled some holes for the T2M boltheads. The bolt heads have a shaft on them and I will use those shafts to help mount the bracket to the engine.
XE Falcon S-Pack ** so anyway 8 years later- ** - Page 18 P1030980g
XE Falcon S-Pack ** so anyway 8 years later- ** - Page 18 P1030979p
It was just a matter of adding more small styrene sections to increase the detail.
XE Falcon S-Pack ** so anyway 8 years later- ** - Page 18 P1030981u
I added a couple more boltheads to the sides and made a mounting bracket for the chassis rails.
XE Falcon S-Pack ** so anyway 8 years later- ** - Page 18 P1030984y
This is what it looks like mounted in place.
XE Falcon S-Pack ** so anyway 8 years later- ** - Page 18 P1030985t
XE Falcon S-Pack ** so anyway 8 years later- ** - Page 18 P1030989h
Obviously I repeated that for both sides.

I have started work on the firewall and on the sides of the engine bay itself but as it's not near completion yet I will hold off showing you. It's a tricky area to do because I can't finish one thing without starting another. There are still plenty of things left to do so stay tuned.

CheersSS






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Post by Adam Clark Sun 29 Apr 2012, 7:21 pm

Far out. That is mindblowing how you have the patience to do something that small to that amount of detail..
Great work as always bigthumbsup
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Post by doorslammerfan Sun 29 Apr 2012, 8:08 pm

Holy crap dude ! thats friggen Awesome
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Post by Paul Sun 29 Apr 2012, 8:26 pm

bowdown
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Post by allan Sun 29 Apr 2012, 8:32 pm

iagree will all above popcorn
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Post by RetrospectKustoms Sun 29 Apr 2012, 9:51 pm

Insane work, as usual!! Well done, you oughtta be proud of that!
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Post by mgy125 Mon 30 Apr 2012, 6:24 am

wow ...all I can say after I picked myself up off the floor. Keep it up. Great stuff!
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